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| VHT 8/22-GR | VHT 40/22-GR |
Graphite heating chamber
Molybdenum heating chamber
Chamber made of ceramic fiber
VHT gas supply diagram, automatic operation
N2-emergency purge system and torch for H2-operation
Single-stage rotary vane pump for heat treatment in a rough vacuum to 20 mbar
Turbo-molecular pump with booster pump for heat treatment in a vacuum to 10-5 mbar
VHT gas supply diagram, debinding and sintering
The compact furnaces of the VHT line are available as electrically heated chamber furnaces with graphite, molybdenum or MoSi2 heating. A wide variety of heating designs as well as a complete range of accessories allow optimal furnace configuration for technically demanding customer processes. The vacuum-tight retort enables heat treatment processes either in protective and reaction gas atmospheres or in a vacuum, depending on the application, all the way to 10-5 mbar. With the appropriate safety technology, the furnaces are also suitable for operation with hydrogen.
Heating ConceptsGraphite – VHT ../GR
- Suitable for processes under protective and reaction gases or under vacuum
- Tmax 1800 °C and 2200 °C
- Graphite felt insulation
- Temperature measurement using type B thermocouple (version to 1800 °C)
- Temperature measurement using optical pyrometer (version to 2200 °C)
Molybdenum – VHT ../MO
- Suitable for processes under highly pure protective and reaction gases or under a high vacuum up as much as 10-5 mbar
- Tmax 1600 °C
- Insulation made of Molybdenum steel sheets
MoSi2 – VHT ../KE
- Suitable for processes under protective and reaction gases or in air or under vacuum
- Tmax 1800 °C
- Insulation made of high purity aluminum oxide fiber
Basic Version VHT (All Heating Concepts)
- Standard furnace sizes 8, 40 and 100 liters
- A water-cooled stainless steel process reactor sealed with temperature-resistant o-rings
- Frame made of stable steel profiles, easy to service due to easily removable stainless steel panels
- Casing of the VHT 8 model on castors for easy repositioning of furnace
- Cooling water manifold with manual stopcocks in supply and return lines, automatic flowmeter monitoring, open-loop cooling water system
- Adjustable cooling water circuits with flowmeter and temperature indicator and overtemperature fuses
- Switchgear and controller integrated in furnace housing
- H 700 PLC control with clearly laid out 5.7" touchpanel control for program entry and display, 10 programs each with 20 segments
- Over-temperature limit controller with manual reset for thermal protection class 2 in accordance with EN 60519-2
- Manual operation of the process gas and vacuum functions
- Manual gas supply for one process gas (N2 or Ar) with adjustable flow
- Bypass with manual valve for rapid filling or flooding of furnace chamber
- Manual gas outlet with overflow valve (20 mbar relative)
- Single-stage rotary vane pump with ball valve for pre-evacuating and heat treatment in a rough vacuum to 5 mbar
- Pressure gauge for visual pressure monitoring
Additional equipment
- Housing, optionally separable, for passing through narrow door openings
- Manual gas supply for second process gas (N2 or Ar) with adjustable flow and bypass
- Molybdenum or carbon-fiber-carbon retort with direct gas supply for clean atmosphere and improved temperature uniformity in the furnace chamber
- Charge thermocouple with display
- Two-stage rotary vane pump with ball valve for pre-evacuating and heat-treating in a vacuum to 10-2 mbar
- Cooling unit with closed-loop cooling water circuit
The use of automatic valves for process gas or exhaust air management and the powerful H 3700 controller allow the entire heat treatment process to be run fully automatically. The entry of all process data (temperatures, ramps, gas supply and vacuum) is easily controllable from a large, 12" graphic control panel. System status with all process-related data are clearly shown on a process control diagram. All valves and the vacuum pump can also be operated manually from here as well. The system has an automatic pre-program and post-program for purging the furnace chamber and also features automated leak testing.
Automatic Version VHT- Features the same as basic version of VHT, plus:
- Automatic gas supply for one process gas (N2 or Ar) with adjustable flow
- Bypass for rapid filling or flooding of furnace chamber
- Automatic gas outlet with check valve and pressure relief valve (20 mbar)
- Single-stage rotary vane pump with check valve for pre-evacuating and heat treatment in a rough vacuum to 20 mbar
- Transducer for absolute and relative pressure measurements
- H3700 controller (10 programs with 20 segments each)
- Operation with 12" graphical control panel (touchpanel)
Additional equipment
- Mass flow controller for varying flow volumes and generating gas mixtures (with second process gas)
- Furnace pressure control with position-controlled exhaust valve (partial pressure control)
- Electric or gas-heated exhaust gas torch for process gas post-combustion
- Water-cooled exhaust gas cooler
- Condensate traps for separation of large amounts of binder
- Two-stage rotary vane pump with check valve for pre-evacuating and heat treatment in a vacuum to 10-2 mbar
- Pump stand with turbo-molecular pump and slide valve for pre-evacuating and for heat treatment in a vacuum to 10-5 mbar (only for molybdenum model) including electric pressure transducer and booster pump
- PC control via NCC with enhanced optional documentation and possible connection to customer LAN
When hydrogen is used as a process gas, our systems come equipped with additional safety technology. Only certified and industry proven safety sensors are used. The furnaces are always controlled using a fail-safe controller (S7-300F/safety controller). The controller and documentation are carried out using Nabertherm Control Center NCC (see page 42).
Two Temperature-Dependent Concepts Available for Safe Operation with Hydrogen:
- Partial pressure operation: H2 infeed under controlled negative pressure (partial pressure) in the process reactor starting from 750 °C furnace chamber temperature
- Atmospheric operation: H2-purging of process reactor starting from room temperature at controlled over pressure (50 mbar relative)
Automatic Version VHT for Operation with Hydrogen
- Features as found with automatic version of the VHT without hydrogen operation, plus
- Redundant process gas valves for hydrogen
- Monitored pre-pressures of all process gases
- Bypass for safe purging of furnace chamber with inert gas
- Pressure-monitored emergency flooding with automated solenoid valve opening
- Electric or gas-heated exhaust gas torch for H2 post-combustion
| VHT ...-18/GR | VHT ...-16/MO | VHT ...-18/KE | |
|---|---|---|---|
| Inert gas | √ | √ | √ |
| Air | to 400 °C | - | √ |
| Hydrogen | √ | √ | - |
| Rough vacuum and fine vacuum (>10-3 mbar) | √ | √ | √ |
| High vacuum (<10-5 mbar) | - | √ | - |
| Model | Tmax | Inner dimensions in mm | Volume | Outer dimensions in mm | Supply | Electrical | Weight | Material heater/ | ||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| °C | W | D | H | in l | W | D | H | power/kW | connection* | in kg | insulation | |
| VHT 8/18-GR | 1800 | 170 | 240 | 200 | 8 | 1250 (800)¹ | 1100 | 2000 | 27,0 | three-phase | 1200 | Graphite/graphite felt |
| VHT 40/18-GR | 1800 | 300 | 450 | 300 | 40 | 1500 | 2000 | 2300 | 83,0 | three-phase | 2000 | Graphite/graphite felt |
| VHT 100/18-GR | 1800 | 450 | 550 | 450 | 100 | 1750 | 2200 | 2600 | on request | three-phase | 2800 | Graphite/graphite felt |
| VHT 8/22-GR | 2200 | 170 | 240 | 200 | 8 | 1250 (800)¹ | 1100 | 2000 | 27,0 | three-phase | 1200 | Graphite/graphite felt |
| VHT 40/22-GR | 2200 | 300 | 450 | 300 | 40 | 1500 | 2000 | 2300 | 83,0 | three-phase | 2000 | Graphite/graphite felt |
| VHT 100/22-GR | 2200 | 450 | 550 | 450 | 100 | 1750 | 2200 | 2600 | on request | three-phase | 2800 | Graphite/graphite felt |
| VHT 8/16-MO | 1600 | 170 | 240 | 200 | 8 | 1250 (800)¹ | 1100 | 2000 | 34,0 | three-phase | 1200 | Molybdenum |
| VHT 40/16-MO | 1600 | 300 | 450 | 300 | 40 | 1500 | 2000 | 2300 | 122,0 | three-phase | 2000 | Molybdenum |
| VHT 100/16-MO | 1600 | 450 | 550 | 450 | 100 | 1750 | 2200 | 2600 | on request | three-phase | 2800 | Molybdenum |
| VHT 8/18-KE | 1800 | 170 | 240 | 200 | 8 | 1250 (800)¹ | 1100 | 2000 | 12,5 | three-phase | 1200 | MoSi2/ceramic fiber |
| VHT 40/18-KE | 1800 | 300 | 450 | 300 | 40 | 1500 | 2000 | 2300 | 45,0 | three-phase | 2000 | MoSi2/ceramic fiber |
| VHT 100/18-KE | 1800 | 450 | 550 | 450 | 100 | 1750 | 2200 | 2600 | on request | three-phase | 2800 | MoSi2/ceramic fiber |
| ¹With the switching system unit removed *See page 42 for information about supply voltage. | ||||||||||||
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